Product Overview

Description

The Baja Designs XL40 (D/C) LED Headlight Kit w/ Dimmer is a vehicle-specific headlight kit for the KTM 150-300 XC-W; 350-500 XW-F; 450 XCF-W (2024–2026).

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit with Dimmer — built for KTM XC-W/XW-F/XCF-W motorcycles. Derived from the XL80, the XL40 delivers 5,224 lumens of illumination to a wider range of bikes. The included dimmer lets riders dial in exactly the brightness they need, with a fully variable range from 95% down to 20% output.

Engineered for dirt bikes with lower-output OEM stators, the XL40 draws only 43.5W — making it an upgrade for riders who previously lacked a compatible option. Paired with the signature XL Trail Lens, it delivers both vertical and horizontal beam coverage with excellent near-field and peripheral visibility.

Key features

  • Light Pattern: Trail
  • Color: Clear
  • uService – Replaceable Lenses and Optics
  • ClearView – All the Light, Right Where You Need It
  • MoistureBlock – Waterproof, Rain Proof, Submersible
  • DirectSink – Direct Thermal Path Technology
  • 5000K Daylight – Less Driver Fatigue, Natural Color

What's included

  • (1x) XL40 – Trail Lens Clear w/ 2024+ OEM Connector
  • (1x) Dimmer Switch (variable range: 95%–20% output)
  • (1x) Motominded XL Bracket
  • All necessary mounting hardware

Fitment

Fits KTM 150-300 XC-W; 350-500 XW-F; 450 XCF-W (2024–2026)

Confirm your exact year, trim and factory lighting type before ordering.

Specifications

Brand Baja Designs
Product type Headlight Kits
Beam Pattern Trail
Lens Color Clear
Lumens 5,224 (Hi) / 1,435 (Low)
LED Count 4
Light Source LED
Housing Color Black
Housing Material Powder Coated Cast Aluminum
Bezel Material Powder Coated Cast Aluminum
Lens Material Hardcoated Polycarbonate
Dimensions (L x H x D, in) 4.43 x 4.43 x 3.65
Weight (lb) 2.45
Wiring Harness Included Yes
Mounting Hardware Included Yes
Hardware Material Stainless Steel
Compliance IP69K (Waterproof up to 9ft & Pressure Washable); IK10 Compliant (Mechanical Impact Testing); Exceeds MIL-STD810G (Mil-Spec Testing)
Watts/Amps (per light) 43.5W/3.4A @ 12.8V
Part number 82-1004
California Prop 65 WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov.

Free shipping on orders $150+