Product Overview

Description

The Baja Designs XL40 (D/C) LED Headlight Kit is a vehicle-specific headlight kit for the KTM 250-350 SX-F/XC-F (2011–2013); 450-500 XC-W (2012); 500 EXC (2012–2013); 505 XC-F (2008–2009).

Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — making it a powerful lighting upgrade for riders who previously lacked a compatible option.

Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners.

Key features

  • Light Pattern: Trail
  • Color: Clear
  • uService – Replaceable Lenses and Optics
  • ClearView – All the Light, Right Where You Need It
  • MoistureBlock – Waterproof, Rain Proof, Submersible
  • DirectSink – Direct Thermal Path Technology
  • 5000K Daylight – Less Driver Fatigue, Natural Color

What's included

  • (1x) XL40 (D/C) – Trail Lens Clear
  • All necessary mounting hardware

Fitment

Fits KTM 250-350 SX-F/XC-F (2011–2013); 450-500 XC-W (2012); 500 EXC (2012–2013); 505 XC-F (2008–2009)

Confirm your exact year, trim and factory lighting type before ordering.

Specifications

Brand Baja Designs
Product type Headlight Kits
Beam Pattern Trail
Lens Color Clear
Lumens 5,224 (Hi) / 1,435 (Low)
LED Count 4
Light Source LED
Housing Color Black
Housing Material Powder Coated Cast Aluminum
Bezel Material Powder Coated Cast Aluminum
Lens Material Hardcoated Polycarbonate
Dimensions (L x H x D, in) 4.43 x 4.43 x 3.65
Weight (lb) 2.45
Wiring Harness Included No
Mounting Hardware Included Yes
Hardware Material Stainless Steel
Compliance IP69K (Waterproof up to 9ft & Pressure Washable); IK10 Compliant (Mechanical Impact Testing); Exceeds MIL-STD810G (Mil-Spec Testing)
Watts/Amps (per light) 43.5W/3.4A @ 12.8V
Part number 82-0000
California Prop 65 WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov.

Free shipping on orders $150+